Tufflex

Extremely durable and soft to the touch, Tufflex badges are an incredibly popular, eye-catching way to add to the perceived value of your product. These domed badges are suitable for interior and exterior use, and can be created without prohibitive setup costs.

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What are tufflex domed labels?

Pouring a controlled amount of resin onto a background creates a domed label. Sometimes called bubble labels or resin domed badges, the finished product will not shrink, fade or crack, so can be incredibly long lasting. As the materials used are also very flexible, these domed labels are hugely versatile as they can be applied to convex and semi-ridged surfaces.

Step 1

The label design is printed or embossed onto a self-adhesive sheet of polyester or vinyl.

We use the latest printing methods, such as silkscreen, 4-colour litho or digital methods, to transfer the project graphics to the base material. The badges or labels are then cut to size.

Step 2

Tufflex resin is applied after the waste from the substrate is removed. This clear liquid polyurethane dries to form a very durable, flexible finish.

The resin doming is held in place by surface tension. We can enhance the 3D effect if the Tufflex is combined with embossed logos or metallised substrates. We can also dome selected features within a larger panel for added effect, and produce badges, labels and nameplates with transparent windows for LEDs and LCDs.

  • Tufflex Finish
  • Screen, Digital
    & Litho Print
  • Substrate
  • Adhesive Layer

At a glance...

Due to their extreme durability, flexible application and eye-catching 3D effect, Tufflex products are generally the most used branding solution on the market. We use the latest printing processes and Tufflex polyurethane resin to create badges, labels and nameplates with a gloss domed finish.

  • Tufflex products can accommodate transparent windows for LEDs and LCDs.
  • Their flexibility means they can be applied to a variety of surfaces, including convex and semi-ridged areas.
  • Suitable for most interior and exterior environments; perfect for products that have heavy usage.
  • Flexi-coat badges and labels are also available if a sharper profile to the cut edge is required.
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